Raw Material Requirements & Storage Shed

Official raw material consumption matrix, monthly requirements, size specifications, operating conditions, and 3-month inventory storage shed guidelines.

Raw Materials Stockpile

Operating Conditions (22.5 MVA SAF)

Load 22.5 MVA
Power Factor (PF) .78
Load Factor (LF) .95
Specific Power 3.6 to 3.9 excluding Auxiliary
Production / Day 105 to 110 MT / Day / Furnace
Total Monthly Production 6000 to 6500 MT

Raw Material Consumption Matrix

Material Consumption / MT Metal Monthly Requirement Size Specifications
Manganese 2 MT per MT of metal 13000 MT/month 5-60mm 36-38 & 46-48/Sinter 56
Coke 200 Kg 1300 MT/month 5/30mm Max 80 Fixed Carbon
Coal 450 Kg 3000 MT/month 10-60mm 40-50% Fixed carbon
Qtz 600 kg 4000 MT/month 10-50mm 95% Silica (Very Important)
Dolomite 250 Kg 1600 MT/month 10-40mm 60% CaO + MgO Total
Carbon paste 018 Kg 120 MT/month 40-50mm No Briquette, No blocks only sized paste
Note: 3-5% may vary according to grade and in-built standard Moisture, size etc.
ATTACHED EXCEL SHEET OF CHARGE MIX FOR YOUR BETTER UNDERSTANDING

STORAGE SHED REQUIREMENT

To maintain 3 months inventory there should be a provision of Coke and coal shed.

Dimensions 30 meters / 60 meters
Center Height 12 meters height center height
Sides Height 7 meter both sides
Shed Construction Type semi closed shed