Metal Breaking, Sizing & Sorting

Primary/secondary breaking, screening, magnetic separation, and manual sorting of cooled metal pigs for final sizing and slag removal.

Metal Breaking and Sorting

Operational Workflow

PRIMARY BREAKING

Excavator with rock breaker to break slabs <300mm.

CRUSHING & SCREENING

Jaw/cone crusher, screens sizing 10-150mm.

SORTING & MAGNETS

Remove slag pieces, magnetic drums for iron.

LAB SAMPLING

Lot-wise sample for chemical analysis.

METAL RECOVERY

MRP to recover metal from contaminated slag.

Mechanical Maintenance

  • • Rock breaker chisel replacement & hydraulic check
  • • Crusher liners & jaw plates replacement
  • • Screen decks maintenance & tensioning
  • • Conveyor belts & idlers replacement
  • • Magnetic separator drum overhaul & dust collectors

Electrical Maintenance

  • • Crusher heavy motors & starters maintenance
  • • Variable Frequency Drives (VFDs) servicing
  • • Metal detector controls & interlocks
  • • Bag filter pulse valves & MCC panels for crushing plant